How to Prepare Your Solid Model for Rapid Machining

How to Prepare Your Solid Model for Rapid Machining

10 Pages · 2009 · 333 KB · English

One thing that has not changed however, is how most machine shops receive design information. The standard line is “send me a drawing and I'll get you a quote.” Solid models are very precise. Solid modeling programs allows us as engineers, and industrial designers, to take design intent and tur

How to Prepare Your Solid Model for Rapid Machining free download

M ontie \besign [email protected] on tie\fcom 800 722 7987 400 \bom inion \br\f, Suite 101 Morrisville, NC 27560 How to P repa re Y our S ol id M ode l for R api d M achi ni ng by M on t\be Rol\fnd, M on t\be Des\bgn, mon t\[email protected] t\becom Solid mod \bl\br s h\fv\b \fllow \bd us, \fs m\bc h\fnic\fl \bn gin\b\br s \fnd industri\fl d\bs ign\br s, to d\bs ign b\btt\br prod ucts, quick\br Tool m\fk\br s now cr\b\f t\b com pl\bx tool s dir\bc tly from solid mod \bls of th\b \bn d prod uct Cli\bn ts c\fn vi\bw visu\fliz\ftion s of prod ucts b\bfor \b th\b first prototyp\b is m\fd\b On\b thing th\ft h\fs not ch\fng\bd how \bv \br , is how mos t m\fchin\b shop s r\bc \biv\b d\bs ign infor m\ftion Th\b st\fnd\frd lin\b is “s\bn d m\b \f dr\fwing \fnd I’ll g\bt you \f quot\b” Solid mod \bls \fr\b v\br y pr\bc is\b Solid mod \bling prog r\fms \fllows us \fs \bn gin\b\br s, \fnd industri\fl d\bs ign\br s, to t\fk\b d\bs ign int\bn t \fnd turn it into \f d\bs ign th\ft c\fn b\b com munic\ft\bd to oth\br s W hy shou ld you r loc \fl m\fchin\b shop not b\b \fbl\b to \fcc\bp t you r solid mod \bl \fnd m\fk\b you \f p\frt? W h\ft c\fn b\b th\ft com plic\ft\bd ? M \fny loc \fl m\fchin\b shop s shou ld b\b \fbl\b t\fk\b you r solid mod \bl \fnd giv\b you b\fck \f function ing, \fccur\ft\b p\frt W \b, \fs \bn gin\b\br s \fnd d\bs ign\br s, just n\b\bd to m\fk\b sur\b th\ft w\b giv\b th\bm \fll th\b infor m\ftion th\ft th\by n\b\bd Th\by , \fs shop own\br s \fnd op \br \ftor s, n\b\bd to h\fv\b th\b softw\fr\b \fnd skills n\bc \bs s\fry to wor k with th\b digit\fl fil\b th\ft you s\bn d Traditio\bal Pro\fess to Sour\fe M a\fhi\bed Parts Th\b tr\fdition \fl p\fth from con c\bp t to p\frt look s lik\b this 1) prod uct con c\bp t is d\bv \blop \bd by th\b industri\fl d\bs ign\br who g\bn \br \ft\bs id\b\f tion s \fnd r\bn d\br ings 2) \bn gin\b\br wor ks with th\b d\bs ign\br to und\br st\fnd th\b d\bs ign int\bn t of th\b con c\bp t Copy rig\bt © \f009 Mont ie Design 1 wwwmont iecom www\fmont ie\fcom wwwrapidmachiningcom [email protected] Montie Design wwwmontiecom [email protected] 8007227987 400 Dominion Dr, Suite 101 Morrisville, NC 27560 3) engineer translates the concept into a cad model(s) 4) engineer creates a fully descriptive drawing from the cad model 5) machine shop receives the drawing and generates a quote 6) purchasing accepts the quote and contracts with the machine shop to make the parts 7) machine shop creates the machined parts 8) quality control at the machine shop checks the parts against the drawing (first article inspection) and ships the parts 9) parts are received by the company and passed along to the engineer who uses them to build the prototype and confirm the design integrity There are a lot of steps for everyone involved Usually the biggest delays in the process (other than designing the part, or assembly) are creating the fully descriptive drawing (Step 4) and the machine shop creating the parts (Step 7) These steps work as part of a proven process to make accurate parts that reflect the design intent However the process can be fairly long, especially when you consider that the part is recreated twice in the process (Steps 4 and 7) Solid modeling tools help streamline Step 4 (creating a part drawing), but this step is time consuming Making a part from a drawing (Step 7) allows for interpretation and procedural errors The New Paradigm Most machine shops use CNC equipment to make many of their customer’s parts These shops use software to generate the gcode that runs their machinery Modern CAM (computeraidedmanufacturing software) looks and works a lot like the current cad software Most CAM software will also read in models as wire frame, surfaces, or as solid models Some CAM software will even import native CAD files from the more popular CAD packages Traditionally only a few engineers have pushed their local machine shop to accept CAD files Most engineers have been content with the traditional process and it’s long lead times However there has been a growing pressure to shorten product development

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